Why Prepare for Freeze Protection
Across every industry even when business is going great, there is always another challenge looming around the corner that can pose a threat to your business. It’s virtually impossible to prepare for every unknown factor, but there are certain things you can prepare for that are going to be inevitable. Freezing temperatures are one of those things we face every year and whether they come sooner or later, it’s important to be prepared. There is a wide range of different industries that benefit from utilizing freeze protection and there are likely products designed specifically for your industry.
The industries above are all very different, but they all benefit from freeze protection products. That’s because there are a few critical factors to consider when determining if freeze protection is a good investment for your operation. These factors tend to be applicable to most if not all types of industries. As it pertains to cold weather, the aspects of a business that are most likely to be negatively affected are products, processes, equipment and facilities. If any of these things are severely interrupted, it can result in costly repairs, wasted materials, and loss of sales due to operational down time.
Products
Preserve Quality: Cold temperatures can have a serious impact on product quality and longevity. Proper storage and temperature control ensures materials such as metals, rubbers, and plastics don’t become brittle and become susceptible to breaking. It is also important to consider that repeated or rapid temperature change can have even more of a negative impact than extremely cold temperatures on their own. Every industry is different, but many different product types have the potential to be affected. The best way to ensure you’re prepared for winter is to identify products that are critical to your operation’s success. Then carefully consider if there is a possibility that they can be negatively impacted by freezing temperatures, rapid temperature change, or repeated temperature change.
Common Products Protected with Freeze Protection:
- Biodiesel Fuel
- Chemical Storage
- Gas Cylinder Storage
- Oil
- Gauges
- Asphalt Sealant
- Water
- Tote Tank Storage
- Drum Storage
- Batteries
- Sensors
- Electronics
Depending on the specific products that need to be protected there are wide range of solutions that are designed specifically for that product type. Typically, the main concern with products being affected is related to facing extremely cold temperatures or being subject to an environment with consistent temperature changes. Protecting your product with reliable forms of temperature control ensures the preservation of product quality and effectiveness.
Solutions
Tote Tank Heaters
Protect Drum and contents with adjustable temperature control for multiple sized heaters. Typically used as a quick and versatile option to prevent contents from freezing and control viscosity.
Features:
- High limit safety thermostat
- Caged or direct-contact metal and plastic
- Indoor and outdoor use
- 3 Standard sizes available
Silicone Band Heaters
Protect Drum and contents with adjustable temperature control for multiple sized heaters. Typically used as a quick and versatile option to prevent contents from freezing and control viscosity.
Features:
- Moisture control and chemical resistant
- Easy to install plug and play design
- Long service life in a wide variety of environments
- Adjustable thermostat
Full Coverage Drum Heater
Designed for full coverage and to provide heat to contents while simultaneously providing insulation. Typically used to prevent contents from freezing and control the viscosity of liquids stored in the drum containers.

Features:
- All in one heating solution
- Easy to program digital controller
- Indoor and outdoor use
- Suitable for wide range of applications
Gas Cylinder Heaters
Designed to warm metal gas cylinders for condensation control, pressure increase, and temperature control for both indoor and outdoor use. Typically used as protection against freezing ensuring proper pressure and efficiency.

Features:
- Full coverage of entire cylinder body
- Self-regulating heating element (no controller required)
- Improves process control and reduces wasted gas
- Simiple plug and play design
These freeze protection solutions are designed to be used with a wide range of products that are stored in the various contanier types. Keeping consistent temperature helps ensure product quality by preventing freezing, reducing the chance of condensation, and keeping desired viscosity. These products are made with high quality materials and are built to last so they can be used year after year.
Processes
Prevent Disruption: Freezing temperatures have the potential to disrupt processes that can be crucial to an operation’s success. Processes that rely heavily on hydraulic fluids, oils, lubricants, and other liquids where viscosity is an essential factor. Cold temperatures can also negatively impact machinery by affecting sensor accuracy, causing condensation buildup, and reducing efficiency of fuels and batteries. Staying prepared is the best way to prevent process disruptions that ultimately result in costly downtime and wasted process efficiency.
Common Processes involved with Freeze Protection:
- Chemical Process Heating
- Manufacturing Equipment Process
- Brewing Application Processes
- Operations Reliant on Pumps
- Processes with Gas Handling
- Conveyor Line Processes
- Hopper Heat Heating for Manufacturing
- Processes Reliant on Compressors
- Processes Reliant on Vat Handling
- Operations Reliant on Motors
Planning and preperation is the best way to avoid unplanned down time due to weather.
Solutions
Silicone Heating Tape
Flexible and durable design perfect for process control heating. Available in a variety of lengths and widths makes it suitable for a wide range of applications. Typically used on pipes, gas tubing, valves, and pumps for temporary heat.

Features:
- Automatically regulates temperature
- Cut to desired length
- Multiple outer covering options for different conditions
- Various voltage, wattage, and temperature options
Silicone Heating Blanket
Extremely versatile and thin electric surface heater with a variety of applications. Typically used for machinery, storage tanks, control panels, and other process-oriented objects.

Features:
- Provides consistent heat
- Cut to desired length
- Multiple outer covering options for different conditions
- Various voltage, wattage, and temperature options
Facilities and Equipment
Prepare Assets: Facilities and equipment are typically the two of the most important assets of an operation. We are all aware of the risks of unplanned downtime and the financial implications that result from it. The major risks cold weather poses are excess ice buildup and the freezing of pipes, fuel lines, and other crucial components. The best thing you can do is prepare ahead of time by using heat trace to prevent ice buildup and the freezing of pipes and lines. Heat trace and heat tapes can also be used in emergency situations to quickly de-ice critical components in the case that freezing does occur.
Common Facilities and Equipment Protected by Freeze Protection:
- Manufacturing Facilities
- Water Lines and Pipes in Facilities
- Equipment Reliant on Precision Instrument and Gauges
- Facility HVAC Heating and Cooling
- Fuel Lines and Fuel Storage
- Equipment Subject to Ice Buildup
- Heavy Machinery Powered by Biodiesel
- Equipment Powered by Batteries
Solutions
Self-Regulating Heat Cable
Self-Regulating Heat Cable is a type of self-regulating heat trace that automatically regulates temperature to maintain required temperature. Typically used for piping, fuel lines, and to protect equipment and buildings from ice buildup.

Features:
- For indoor and outdoor use
- Low watt density for safe operation
- Rapid response provides accurate heat
- Low profile and flexible design
Constant Wattage Heat Cable
Extremely versatile and thin electric surface heater with a variety of applications. Typically used for machinery, storage tanks, control panels, and other process-oriented objects.

Features:
- Resistant to chemcials, moisture, and radiation
- Rapid heat with uniform heat distrubution
- Adhesive option for easy installation
- Custom options available
SpeedTrace Heating Cable
SpeedTrace is also a type of self-regulating heat cable that comes pre-terminated for quick installation. This can be a better option for smaller applications where speed of installation is an important factor.

Features:
- For indoor and outdoor use
- Low watt density for safe operation
- Rapid response provides accurate heat
- Low profile and flexible design
There are many ways to leverage freeze protection to reduce down time, increase efficiency, and prevent disruptions in your operation this winter. Whether this is your first time exploring freeze protection options or you’ve leveraged these tools before, it’s always a good idea to review your operation for vulnerabilities to ensure you’re protected. This Freeze Protection Guide contains a preperation checklist that will ensure nothing goes overlooked making you feel confident that you’ve done everything possible to minimize risk this winter. Regardless of your industry there is always an opportunity to utilize freeze protection to make this winter safer and more efficient for your operation.