Mica Nozzle Heaters

Starting at $29.25

/ Each

Description

Mica Nozzle Heaters deliver reliable high-temperature heating to cylindrical surfaces. They are available in one-piece or two-piece construction, along with a variety of diameters, widths, voltages, and wattage clamp styles and power connections. Common applications include plastic injection molding, plastic extrusion, molding presses, die casting, blown-film, packaging, food processing, analytical instrumentation, and more.

High-temperature galvanized sheath provides oxidation resistance and extreme durability
Stainless steel band barrel clamps maintain clamping pressure at elevated temperatures

Part Number

mica-nozzle-heaters

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Product Highlights

Additional Features:

Premium grade mica insulation offers excellent electrical isolation and corrosion resistance
Nickel/chromium resistance wire is evenly wound for uniform heat distribution and reliable accuracy
Low-profile designs are approximately 1/8 in (3 mm) thick
High-watt density up to 40 W/in2 (6 W/cm2) for high performance heating
Operating temperature 900°F (482°C) standard, or 1200°F (649°C) with stainless steel sheath

Specifications

Diameters: 1-3 in (25-76 mm)
Width: 1-6 in (25-102 mm)
Voltage: Up to 480 VAC
Maximum Wattage: Determined by heater size and application temperature
Standard Construction: 10 in (254 mm) hi-temp leads and clamping straps (stainless steel braid and wedhe clamps available)

Ordering Information

Watt Density Formulas

Watt Density Formula for Band Heaters with Posts = Wattage / (Heater I.D. x 3.14) - 1.75 x Width
Watt Density Formula for Band Heaters with Leads = Wattage / (Heater I.D. x 3.14) - .75 x Width

Maximum Allowable Watt Density

Size / Temperature	200°F	300°F	400°F	500°F	600°F	700°F	800°F
1.5 - 3 Inside Diameter	52	51	50	46	41	37	29
3-10 Inside Diameter	47	46	45	42	38	33	25
10 and Larger Inside Diameter	41	40	39	36	31	27	20

Nozzle Heater Ordering Information

Barrel Diameter in (mm)	Width in (mm)	Volts	Watts	Part No.
1 (25)	1 (25)	120	100	NZ1010-10100
1 (25)	1 (25)	120	125	NZ1010-10125
1 (25)	1 (25)	120	125	NZ1010-10125B
1 (25)	1 (25)	240	100	NZ1010-20100
1 (25)	1 (25)	240	125	NZ1010-20125
1 (25)	1 (25)	240	125	NZ1010-20125B
1 (25)	1.5 (38)	120	150	NZ1015-10150
1 (25)	1.5 (38)	240	150	NZ1015-20150
1 (25)	2 (51)	120	200	NZ1020-10200
1 (25)	2 (51)	240	200	NZ1020-20200
1 (25)	3 (76)	120	300	NZ1030-10300
1 (25)	3 (76)	240	300	NZ1030-20300
1 (25)	4 (102)	120	400	NZ1040-10400
1 (25)	4 (102)	240	400	NZ1040-20400
1.5 (38)	1 (25)	120	150	NZ1510-10150
1.5 (38)	1 (25)	240	150	NZ1510-20150
1.5 (38)	1.5 (38)	120	250	NZ1515-10250
1.5 (38)	1.5 (38)	120	275	NZ1515-10275
1.5 (38)	1.5 (38)	120	275	NZ1515-10275B
1.5 (38)	1.5 (38)	120	300	NZ1515-10300
1.5 (38)	1.5 (38)	120	300	NZ1515-10300B
1.5 (38)	1.5 (38)	240	250	NZ1515-20250
1.5 (38)	1.5 (38)	240	275	NZ1515-20275
1.5 (38)	1.5 (38)	240	275	NZ1515-20275B
1.5 (38)	1.5 (38)	240	300	NZ1515-20300
1.5 (38)	1.5 (38)	240	300	NZ1515-20300B
1.5 (38)	2 (51)	120	300	NZ1520-10300
1.5 (38)	2 (51)	240	300	NZ1520-20300
1.5 (38)	2.5 (64)	120	400	NZ1525-10400
1.5 (38)	2.5 (64)	240	400	NZ1525-20400
1.5 (38)	3 (76)	120	450	NZ1530-10450
1.5 (38)	3 (76)	120	450	NZ1530-10450B
1.5 (38)	3 (76)	240	450	NZ1530-20450
1.5 (38)	3 (76)	240	450	NZ1530-20450B
1.5 (38)	4 (102)	120	550	NZ1540-10550
1.5 (38)	4 (102)	240	550	NZ1540-20550
1.5 (38)	5 (127)	120	700	NZ1550-10700
1.5 (38)	5 (127)	240	700	NZ1550-20700
1.5 (38)	6 (152)	120	900	NZ1560-10900
1.5 (38)	6 (152)	240	900	NZ1560-20900
1.75 (44)	1.5 (38)	120	300	NZ1715-10300
1.75 (44)	1.5 (38)	240	300	NZ1715-20300
1.75 (44)	2 (51)	120	350	NZ1720-10350
1.75 (44)	2 (51)	240	350	NZ1720-20350
1.75 (44)	3 (76)	120	500	NZ1730-10500
1.75 (44)	3 (76)	240	500	NZ1730-20500
2 (51)	1 (25)	120	200	NZ2010-10200
2 (51)	1 (25)	240	200	NZ2010-20200
2 (51)	1.5 (38)	120	300	NZ2015-10300
2 (51)	1.5 (38)	240	300	NZ2015-20300
2 (51)	2 (51)	120	400	NZ2020-10400
2 (51)	2 (51)	240	400	NZ2020-20400
2 (51)	2.5 (64)	120	500	NZ2025-10500
2 (51)	2.5 (64)	240	500	NZ2025-20500
2 (51)	3 (76)	120	600	NZ2030-10600
2 (51)	3 (76)	240	600	NZ2030-20600
2.5 (64)	1 (25)	120	300	NZ2510-10300
2.5 (64)	1 (25)	240	300	NZ2510-20300
2.5 (64)	1.5 (38)	120	350	NZ2515-10350
2.5 (64)	1.5 (38)	240	350	NZ2515-20350
2.5 (64)	2 (51)	120	500	NZ2520-10500
2.5 (64)	2 (51)	240	500	NZ2520-20500
2.5 (64)	3 (76)	120	700	NZ2530-10700
2.5 (64)	3 (76)	240	700	NZ2530-20700
3 (76)	1 (25)	120	300	NZ3010-10300
3 (76)	1 (25)	240	300	NZ3010-20300
3 (76)	1.5 (38)	120	400	NZ3015-10400
3 (76)	1.5 (38)	240	400	NZ3015-20400
3 (76)	2 (51)	120	600	NZ3020-10600
3 (76)	2 (51)	240	600	NZ3020-20600
3 (76)	3 (76)	120	1000	NZ3030-11000
3 (76)	3 (76)	240	1000	NZ3030-21000

Frequently Asked Questions

What is the difference between a Band Heater and a Nozzle Heater?
A nozzle heater is a smaller version of a band heater. Typically, a heater with a diameter of 3 in (76 mm) or less is considered a nozzle heater.

What is Mica and why is it important?
Mica is an electric insulation that surrounds the heating elements in band and nozzle heaters. It provides the dialectric strength needed for demanding applications.

What is the maximum watt density and operating temperature of a BriskHeat band or nozzle heater?
Maximum watt density is 40 W/in² (6 W/cm2) and maximum operating temperature is 850°F (454°C).

What 3rd-party approvals do BriskHeat band and nozzle heaters have?
By request, BriskHeat band and nozzle heaters can be manufactured to UL Standard UL499 and CE compliance.

What if the cylinder I need to heat has obstructions?
BriskHeat band and nozzle heaters can be made with cut-outs, holes, and slots.

Are all band and nozzle heaters cylindrical-shaped?
No. BriskHeat can also supply these heaters in “box” or rectangular shapes.

Are BriskHeat band and nozzle heaters approved for hazardous locations?
No.

Resources

Brochure & Line Cards

Cartridge Heaters Line Card

(Size: 802.4 KB)

Cartridge Heaters Line Card (11745-34)

Design Checklists

Mica Band & Nozzle Heater Design Checklist

(Size: 841.9 KB)

Catalog/Specifications Sheet

Mica Band & Nozzle Heaters Catalog

(Size: 682.6 KB)

Mica Heaters Catalog

(Size: 425.9 KB)

Application Notes

Plastic Injection Molding Application Note

(Size: 368 KB)

Common plastic products created through injection molding include toys, packaging, consumer items, furniture, containers, machine parts, tools, and much more.