Resistance Wire
Description
Part Number
- Same multi-stranded wire we use in our high quality heating element
- Provides greater flexibility and durability than solid strand wires
- Flexible up to a 1/16" (1.6mm) radius
- 500ft (152m) or 1000ft (305m) standard spool sizes
RWK Polyimide Film Insulated Resistance Wire:
- Insulation type: 1 mil polyimide film with 50% overlap
- Insulation thickness: 2 mil
- Dielectric strength: Over 2000 volts
- Suitable for use on conductive surface
RWF Fiberglass Insulated Resistance Wire:
- 1100°F (593°C) maximum continuous exposure temperature
- Ιnsulation type: Two layers of 8 mil diameter strands of fiberglass yarn
- Dielectric strength: Over 2000 volts
- Νot suitable for conductive surfaces
- Optional PTFE coating provides anti-fraying and abrasion resistance
RWG Grounded Resistance Wire:
- 360° grounded braid through entire length of heating element
- Insulation type: 1 mil polyimide film with 50% overlap
- Insulation thickness: 2 mil
- Two layers of 8-mil diameter fiberglass braided over polyimide film
- Dielectric strength: Over 2000 volts
- Suitable for use on conductive surfaces
- Optional PTFE coating provides anti-fraying and abrasion resistance
RWK Polyimide Film Insulated Resistance Wire
- Insulation type: 1 mil polyimide film with 50% overlap
- Insulation thickness: 2 mil
- Dielectric strength: Over 2000 volts
- Suitable for use on conductive surfaces
- rated to 482°F (250°C), 600VAC, AWM 5417
RWF Fiberglass Insulated Resistance Wire
- 1100°F (593°C) continuous exposure temperature
- Insulation type: Two layer of 8 mil diameter strands of fiberglass yarn
- Dielectric strength: Over 2000 volts
- Not suitable for use on conductive surfaces
- Optional PTFE coating provides anti-fraying and abrasion resistance
RWG Grounded Resistance Wire
- 360° grounded braid through entire length of heating element
- Insulation type: 1 mil polyimide film with 50% overlap
- Insulation thickness: 2 mil
- Two layers of 8 mil diameter fiberglass braided over polyimide film
- Dielectric strength: Over 2000 volts
- Suitable for use on conductive surfaces
- Optional PTFE coating provides anti-fraying and abrasion resistance
- rated to 482°F (250°C), 600VAC, AWM 5418
Ordering Information
When specifying resistance wire, it is important to consider all aspects of the application and of the wire. For example, if the application is on a conductive surface, wire type RWF should not be chosen. Also, if the application requires constant temperatures of 350°F (176°C), then alloy K should not be chosen. Call your local distributor or BriskHeat direct for application assistance.
Part Number Guide
Alloy Specifications
Alloy Type |
Gauge / Strand |
Maximum Exposure Temperature |
Ohms / Ft / Strand |
Composition |
A |
43 |
1650°F (899°C) |
175.00 |
71.75% Fe, 22% Cr, 5.75% Al, 0.5% Cu |
B |
41 |
1650°F (899°C) |
115.31 |
71.75% Fe, 22% Cr, 5.75% Al, 0.5% Cu |
C |
40 |
1650°F (899°C) |
88.18 |
71.75% Fe, 22% Cr, 5.75% Al, 0.5% Cu |
D |
40 |
1650°F (899°C) |
70.24 |
60% Ni, 15% Cr, 25% Fe |
E |
39 |
1650°F (899°C) |
55.10 |
60% Ni, 15% Cr, 25% Fe |
F |
37 |
1650°F (899°C) |
33.33 |
60% Ni, 15% Cr, 25% Fe |
G |
37 |
450°F (232°C) |
14.52 |
55% Cu, 45% Ni |
H |
37 |
1000°F (538°C) |
8.88 |
78% Cu, 22% Ni |
I |
37 |
797°F (425°C) |
4.44 |
88% Cu, 12% Ni |
K |
36 |
300°F (149°C) |
0.43 |
96% Cu (core), 4% Ni (cladding) |
Resistance per Foot
Number of Strands |
Alloy Type |
|||||||||
A |
B |
C |
D |
E |
F |
G |
H |
I |
K |
|
5 |
35.000 |
23.062 |
17.636 |
14.048 |
11.020 |
6.666 |
2.904 |
1.776 |
0.888 |
0.086 |
6 |
29.167 |
19.218 |
14.697 |
11.707 |
9.183 |
5.555 |
2.420 |
1.480 |
0.740 |
0.072 |
7 |
25.000 |
16.473 |
12.597 |
10.034 |
7.871 |
4.761 |
2.074 |
1.269 |
0.634 |
0.061 |
8 |
21.875 |
14.414 |
11.023 |
8.780 |
6.888 |
4.166 |
1.815 |
1.110 |
0.555 |
0.054 |
9 |
19.444 |
12.812 |
9.798 |
7.804 |
6.122 |
3.703 |
1.613 |
0.987 |
0.493 |
0.048 |
10 |
17.500 |
11.531 |
8.818 |
7.024 |
5.510 |
3.333 |
1.452 |
0.888 |
0.444 |
0.043 |
11 |
15.909 |
10.483 |
8.016 |
6.385 |
5.009 |
3.030 |
1.320 |
0.807 |
0.404 |
0.039 |
12 |
14.583 |
9.609 |
7.348 |
5.853 |
4.592 |
2.778 |
1.210 |
0.740 |
0.370 |
0.036 |
13 |
13.462 |
8.870 |
6.783 |
5.403 |
4.238 |
2.564 |
1.117 |
0.683 |
0.342 |
0.033 |
14 |
12.500 |
8.236 |
6.299 |
5.017 |
3.936 |
2.381 |
1.037 |
0.634 |
0.317 |
0.031 |
15 |
11.667 |
7.687 |
5.879 |
4.683 |
3.673 |
2.222 |
0.968 |
0.592 |
0.296 |
0.029 |
16 |
10.938 |
7.207 |
5.511 |
4.390 |
3.444 |
2.083 |
0.908 |
0.555 |
0.278 |
0.027 |
17 |
10.294 |
6.783 |
5.187 |
4.132 |
3.241 |
1.961 |
0.854 |
0.522 |
0.261 |
0.025 |
18 |
9.722 |
6.406 |
4.899 |
3.902 |
3.061 |
1.852 |
0.807 |
0.493 |
0.247 |
0.024 |
19 |
9.211 |
6.069 |
4.641 |
3.697 |
2.900 |
1.754 |
0.764 |
0.467 |
0.234 |
0.023 |
20 |
8.750 |
5.766 |
4.409 |
3.512 |
2.755 |
1.667 |
0.726 |
0.444 |
0.222 |
0.022 |
21 |
8.333 |
5.491 |
4.199 |
3.345 |
2.624 |
1.587 |
0.691 |
0.423 |
0.211 |
0.020 |
22 |
7.955 |
5.241 |
4.008 |
3.193 |
2.505 |
1.515 |
0.660 |
0.404 |
0.202 |
0.020 |
23 |
7.609 |
5.013 |
3.834 |
3.054 |
2.396 |
1.449 |
0.631 |
0.386 |
0.193 |
0.019 |
24 |
7.292 |
4.805 |
3.674 |
2.927 |
2.296 |
1.389 |
0.605 |
0.370 |
0.185 |
0.018 |
25 |
7.000 |
4.612 |
3.527 |
2.810 |
2.204 |
1.333 |
0.581 |
0.355 |
0.178 |
0.017 |
26 |
6.731 |
4.435 |
3.392 |
2.702 |
2.119 |
1.282 |
0.558 |
0.342 |
0.171 |
0.017 |
27 |
6.481 |
4.271 |
3.266 |
2.601 |
2.041 |
1.234 |
0.538 |
0.329 |
0.164 |
0.016 |
28 |
6.250 |
4.118 |
3.149 |
2.509 |
1.968 |
1.190 |
0.519 |
0.317 |
0.159 |
0.015 |
29 |
6.034 |
3.976 |
3.041 |
2.422 |
1.900 |
1.149 |
0.501 |
0.306 |
0.153 |
0.015 |
30 |
5.833 |
3.844 |
2.939 |
2.341 |
1.837 |
1.111 |
0.484 |
0.296 |
0.148 |
0.014 |
Note: Resistance tolerance is ±8%
Resistance Wire
What is a multi-stranded resistance wire?
Several smaller wires of various metals like nickel, aluminum, chrome, and copper are combined to make one wire.
Why multi-stranded?
Wires are more flexible and durable and exact heater specifications are better met.
Can I buy it by itself?
Yes, available lengths are 500 feet (152 meters) and 1,000 feet (304 meters). Contact BriskHeat to determine the proper part number.
Don't see your size or option?
Have a question about which BriskHeat product is right for you?
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